Control Cabinet Design & Manufacture

DESIGNING AND BUILDING A CONTROL CABINET

In the fast-paced world of industrial manufacturing, electrical control panels play a critical role in ensuring smooth, safe, and efficient operations. Businesses across various industrial sectors rely on these panels to control complex systems, from heavy machinery to automated production lines. In many suburbs of Melbourne, Victoria, numerous manufacturers are upgrading to advanced electrical control panels to optimize performance, enhance safety, and ensure regulatory compliance.

At Mobile Automation, we specialise in designing and manufacturing high-quality electrical control panels tailored to the unique needs of industrial clients throughout Australia. Our solutions are built with precision, using the latest technologies and materials to ensure reliability and performance across all types of industrial applications, including explosion proof, intrinsically safe and other hazardous environments. Our team of engineers produces detailed CAD schematics and layouts, and secure approval prior to any work beginning. In short, we ensure the client receives exactly what they require, on time and within budget.

What are Electrical Control Panels?

Electrical control panels are assemblies that house and integrate electrical and electronic components used to control the operation of machinery and equipment. These panels serve as the nerve center of a machine or system, allowing operators to monitor, control, and manage various processes efficiently.

An electrical control panel typically includes:

• Circuit breakers: Protect the system from overloads and short circuits.
• Relays: Switches that open and close circuits.
• Safety Systems: For example, CAT4 dual chain monitoring relays.
• Transformers: To adjust voltage levels for different system components.
• Programmable Logic Controllers (PLCs): Centralized units that automate tasks.
• Supervisory Control and Data Acquisition (SCADA): Systems are advanced software and hardware systems used to monitor, control, and automate industrial processes in real-time.
• HMI (Human-Machine Interface): Enables operators to interact with the system, from a simple stop/start button set, to a highly descriptive and data driven touch screen.
• Wiring, Ducting and Terminals: Connect components within the panel.

These components work together to ensure safe, consistent operation of machinery, whether it is controlling a small motor or managing an entire factory’s automated processes.

The manufacturing process

At Mobile Automation, we follow a structured and detailed manufacturing process to ensure every control panel meets our high standards for quality and performance.

• Consultation and Needs Assessment: We begin by meeting with our clients to thoroughly understand their requirements. We assess the equipment and processes the panel will control, and identify specific challenges such as environmental conditions, load requirements, and the latest safety system enhancements.
• Design and Engineering: Our experienced design team creates detailed prints and electrical schematics for the control panel. We collaborate closely with clients during this phase to ensure the design aligns with their operational goals. Using advanced CAD software, we model the control panel to optimize layout, wiring, and component placement, ensuring it is both efficient and easy to maintain.
• Component Selection: We carefully select the appropriate components for each project. We source parts from trusted manufacturers known for their reliability and performance. Whether selecting the right PLC for automation or the right circuit breaker for safety, every component is chosen to meet the specific demands of the application.
• Panel Assembly: Once the design is finalized, our skilled technicians and electricians assemble the control panel at our state-of-the-art manufacturing facility in Montrose, in the eastern suburbs of Melbourne Victoria. Each component is installed with precision, and all wiring is colour coded to the client’s standards, carefully routed, and secured to ensure a neat and professional finish.
• Testing and Quality Control: Before delivery, every control panel undergoes rigorous testing. We simulate operational conditions to verify that the panel performs as expected, ensuring all safety features function correctly. Our quality control process is designed to identify any potential issues before the panel is delivered to the client.
• Installation and Commissioning: Our team of licensed electricians will install the control panel on-site, ensuring that it integrates seamlessly with your equipment and processes. We offer full commissioning services, which include system testing and calibration to ensure everything operates efficiently from day one.
• Ongoing Support and Maintenance: Even after installation, we remain committed to our clients by offering maintenance and support services. Whether it is troubleshooting an issue, upgrading components, or conducting routine inspections, our team is always ready to help.

These components work together to ensure safe, consistent operation of machinery, whether it is controlling a small motor or managing an entire factory’s automated processes.

Contact Us
If you are looking for a trusted partner to design and manufacture electrical control panels, Mobile Automation is here to help. Our team is ready to discuss your specific requirements and provide tailored solutions that will keep your operations running smoothly.